POSHIP
The Potential of Solar Heat in Industrial Processes


SOLAR HEAT FOR
INDUSTRIAL PROCESSES


With high performance solar collectors heat at temperatures up to 250 ºC can be produced with an excellent efficiency. Heat at these temperatures is required in many industrial processes: steam generation, washing, drying, distillation, pasteurisation, etc.. The large scale of industrial installations leads to systems of very low cost, resulting in a good economic performance. Solar collector arrays can be integrated either into industrial roofs, or installed on an available ground area.

Flat plate collector with
CPC type concentrator
Solar technology for industrial heat

Stationary collectors. Solar collectors without sun tracking. They can produce heat at medium temperatures up to 150 ºC. To this group of collectors belong evacuated tube collectors, evacuated flat plates, flat plate collectors with transparent insulation and flat plate collectors with CPC type concentrators.

Parabolic trough collectors. One-axis sun tracking collectors used in large solar centrals for electricity generation. Temperatures up to 300 ºC can be obtained with good efficiency.

An industrial solar installation consists in a solar collector field through which water or a water and glycol is circulating (primary circuit). A regulation system controls the circulation depending on the available solar radiation intensity. By means of a heat exchanger, solar energy can be used for heating of liquids, airflows or for steam generation.

The coupling of the solar system with the conventional system of heat supply can be done in several points of the system: direct coupling to a specific process, pre-heating of water and steam generation in the central system.

In many industries the heat demand is so high that there is no need for storage of solar energy. This allows building very low cost solar systems by eliminating costs associated with storage.
Evacuated flat
plate collector
  
Prototype of a
collector with
segmented parabolic
trough concentrator
  




Possibilities foir the coupling of the solar system with the conventional system.


Technical efficiency - economic performance

The mediterranean climate allows for annual energy savings of 300 - 800 kWh per square meter of solar collector, depending on the temperature and on the continuity of the demand.

The total cost of a solar system (including installation) can be about 250 - 300 €/m2 for large installations without storage, so that an energy cost of 30 to 90 €/MWh (without funding) and of 15 to 45 €/MWh considering public funding, is obtained.





Fields of application

The industrial heat demand at temperatures between 80 ºC and 250 ºC in the EU countries is estimated to about 300 million MWh, about 8 % of the total final energy. This shows that industrial applications of solar energy can be an important contribution to achieve the objective of covering 12 % of the total energy demand with renewable energies in the year 2010.

The percentage of the energy demand used as heat in the range of medium and high temperatures is especially high in the food, paper, textile and chemical industry.

The conditions for application of solar thermal energy are favorable in processes with a continuous heat demand throughout the hours of solar radiation and throughout the year.

Indicated processes are for example: heating of liquid baths for washing processes, dyeing, chemical processes, etc., heating of air for drying processes, steam generation at low pressure for diverse use.

Cold production by means of absorption machines is another large field of applications with the additional advantage of the coincidence of the maximum of the demand with the maximum of the insulation.



Solar process heat project

In the EU campaign for take-off for the implementation of renewable energies the installation of 2 millions m2 of solar collectors for industrial processes heat and air conditioning in the countries of Southern Europe is foreseen until the year 2003.



Project co-ordination and contact address:

Enginyeria
Hans Schweiger
Palau 4, 2º 2ª
08002 BARCELONA (Spain)
tel.: +34 93 342 47 55
fax: +34 93 342 47 56
e-mail: hans@aiguasol.com
web: www.aiguasol.com
     

Participating organisations:

 

Inst. Nacional de Engenharia e Tecnologia Industrial (INETI)
João Farinha Mendes
Estrada do Paço do Lumiar, 22
1649-038 LISBOA (Portugal)
tel.: +351 21 712 71 86
fax: +351 21 712 71 95
e-mail: farinha.mendes@ineti.pt
web: www.ineti.pt
     

Bayr. Zentrum für angewandte Energieforschung e.V. (ZAE)
Christiane Schwenk
Domagkstr. 11
80807 MÜNCHEN (Alemania)
tel.: +49 89 35 62 50 30
fax: +49 89 35 62 50 23
e-mail: schwenk@
a4.zae.physik.uni-muenchen.de
web: www.zae-bayern.de
     

Deutsches Zentrum für Luft und Raumfahrt e.V. (DLR)
Klaus Hennecke
Linder Höhe
51147 KÖLN (Alemania)
tel.: +49 2203 601 32 13
fax: +49 2203 669 00
e-mail: klaus.hennecke@dlr.de
web: www.dlr.de
     

Instituto para la Diversificación y Ahorro de la Energía (IDAE)
Carlos García Barquero
Pº de la Castellana 95, Planta 21
28046 MADRID (España)

tel.: +34 91 456 50 32

fax: +34 91 555 13 89
e-mail: cgbarquero@idae.es
web: www.idae.es

     

Institut Català d’Energia (ICAEN)
Albert Mitjá i Sarvisé
Av. Diagonal 453 bis, àtic
08036 BARCELONA (España)
tel.: +34 93 622 05 00
fax: +34 93 622 05 01
e-mail: renovables.icaen@menta.es
web: www.icaen.es
     

Sociedade Portuguesa de Energía Solar (SPES)
Dra. Maria João Carvalho
Edificio M1 – Campus do INETI-DER
Estrada Paço do Lumiar, 22
1649-038 LISBOA (Portugal)
tel.: +351 21 716 69 03
fax: +351 21 715 72 69
e-mail: spes@spes.pt
web: www.spes.pt



The project POSHIP is a study within the programme ENERGIE of the 5th Framework Programme of the European Commission.

The objectives are:

- Study of the application potential of solar industrial process heat in Spain and Portugal

- Case studies in order to analyse the technical and economic viability in specific industries

- Proposals for demonstration projects



Documents for download:

- POSHIP Final Report. (PDF, 3.3 MB, English) Detailed project report

- POSHIP Info-Brochure. (PDF, 2.0 MB, English, Català, Español, Portuguese)

- POSHIP Questionnaire. (EXCEL, 37 kB, English,Català, Español, Portuguese). Questionnaire for interested industries.

- The Potential for Solar Heat in Industrial Processes. (PDF, 268 kB, English) Paper presented on the EuroSun 2000 Congress, Copenhagen, Denmark, 2000.